I'm using weed mat sandwiched between two pieces of plastic. Don't know if it will work either, but like you I thought it would be a cheap way to keep the roots from soaking in the run off.
That was literally the exact same idea I had to a T. Let me know how it goes will ya? I know the biggest issue is if the roots have any tiny space to curl under they will, but in absensce of that I don't see why the weed matting won't work. I also considered using a window screen frame- and re-screening it with weedmat, the way the rubber seal locks in- would help to pull the weedmat tight
I spent some time at Home depot this weekend trying to finalize the last details of this whole thing. I could not find a grey electrical box that the timer would fit in as the timer was just a pinch too long from top to bottom to fit in a regular size hole (what box did you use Mike, or anyone recall what Cavadge used for that matter?). I think I decided I will buy a second smaller deck bin such as the one I was planning to use for the root chamber, and inside I could put my reservoir, accumulator, pump etc, and just mount the gauges and stuff to a plywood panel, and in it cutout a rectangular hole for the timer to flush mount. I noticed a nice 10 gallon home depot insulated cooler (like the kind they make big batches of gatorade in for sports events and construction sites). I think where the water spout is on the bottom it can be unscrewed, and it can be easily retrofitted with one of the JG bulkheads for the pump's draw. That will keep my nutes a little cooler during the hotter days, and provide a nice white background to see the nutes with so I will notice any algea growth or impurities. The screw on lid should tighly keep out dust from winds and I guess lets just enough air in to allow the water to flow out the bottom without creating a vacuum. Was all set up to finally do a mist test as I bought a deep cycle battery at costco for only 70 bucks (90 amp-hours) - but I found another JG fitting I lacked the foresight to buy. It was the npt male threaded to JG adaptor that would fit the pump. I think I only got 1/4 threaded size, but my pump must have 3/8 or 1/2"... It really is a pain that these JG parts have to be mail ordered and can't easily be grabbed at my local hardware store. Once that comes- or I find a pvc adaptor that will work, I will do the mist test-lol...
I noticed some of you guys worried about reynold's numbers and about 90 degree angles in the JG line. The misters themselves have a very low flow rate, and as long as the solenoids are near the mist heads, this really shouldn't be a worry unless someone is undertaking a system much larger than anyone here was talking about. Cavadge was worried about it mostly because he was feeding 40 misters with only a solenoid or two that was far away from the misters. We now know that even if the reynolds is not an issue, the mist run on would be in that case. I don't think worrying about 90's in the JG is necessary, and will have at least 4 elbows running outside the perimeter of my chamber. I guess we'll find out if it causes any problems, however- I have paid special attention to trying to make my mist cycles as crisp as possible (following Atomizer's advice) and can hardly wait to see how sharply I can control my mist cycles.