Bumping Spheda
Well-Known Member
My idea for this thread is simply cooling DIY LED panels effectively and for cheap. You can always scour the internet (like I have) for the right sized extruded Aluminum job, but that could get expensive quickly especially after considering the number of and size of the panels you'd like to make. The weight and sheer size also has to be considered if you ask me. I just found/thought of this one so I'll throw it out. Comment, or if you have your own idea I'd love to hear it. I know this isn't rocket science, but I haven't seen much variation in this department and just wanted to stir things up a bit.
Found these:
http://www.ebay.ca/itm/wdm-2pcs-Aluminum-heatsink-core-PCB-for-36-pcs-HP-LEDs-in-seres-225-193mm-/170843835766?pt=LH_DefaultDomain_0&hash=item27c7160d76
The eBay seller has other models similar to what you see here, but this is the largest one (holds 36 LED's in series) that they carry. It not only looks very similar to what stardustsailor has been using on the Astir panels, but it looks 100% useful in my opinion, and it's cheap to boot! I've bought three of these so I'll be able to comment on their construction later (hopefully soon), or someone with an Astir panel could chime in, I suppose. Also, keep in mind that many of the cheap 1W Chinese LED's (including the ones sold by this eBay retailer) all run at 350mA irrespective of being Blue, White, or else. I know more expensive Blues and Whites can run at 700mA, or what have you, but if going this route you can string Reds, Blues, Whites, pretty much anything other than IR and UV I believe, together and run them all in series from a single LED driver. (Make sure they are all 1W or all 3W, don't mix 'n match) I don't think the voltage difference between colors will make much/any difference. Moving on.
So I stumbled upon these things:
http://www.amazon.com/TEC1-12705-Thermoelectric-Peltier-Cooler-40mm/dp/B002UQKEU8/ref=pd_sim_pc_4
and it got me thinking about the Kessil's and their little heat exchanger inside the H350's. I guess these thermo pads have a cold and a hot side, so you thermal epoxy the things down in the right orientation (and voltage direction) onto those "heatsink cores" that I linked you to, and then you thermal epoxy a much smaller and cheaper heatsink onto the hot sides of the pads. Maybe even install a fan onto the heatsink as seen here:
http://www.homebrewtalk.com/f51/diy-thermoelectric-temperature-control-27524/
So, $8.95 for the thermo pad which qualifies for Amazon Prime. I'm guessing one might not cut it for a 225 x 200mm "heatsink core," though, which could put us in a tight spot. After that you'd need a correctly sized heatsink. I'm hopefing that would be in the $5-$10 range. You'd need a PSU to power the thermo pad (another $5-$10, I suppose), a fan if you choose to do so, and lastly a PSU for the fan depending on what you just decided.
This all sounds hella annoying to me and almost not worth the cost, time, effort... not to mention the tangle of wires. :/ Are heat issues even that bad that they require a thermo pad, heatsink and computer fan?! I guess I'll just wait and see what you guys have to say about it. Perhaps you can take things somewhere I couldn't.
Oh! And what about Aluminum cooling pads for laptops instead of the thermo pads and heatsinks? Most laptop pads are just slightly oversized for the "heatsink cores," and I'm guessing a little PSU for the fans would be pennies as well as easy to wire. That's another one, I guess.
Anyways, if you're still with me, thanks for humoring me, and hope to read your contributions soon.
Found these:
http://www.ebay.ca/itm/wdm-2pcs-Aluminum-heatsink-core-PCB-for-36-pcs-HP-LEDs-in-seres-225-193mm-/170843835766?pt=LH_DefaultDomain_0&hash=item27c7160d76
The eBay seller has other models similar to what you see here, but this is the largest one (holds 36 LED's in series) that they carry. It not only looks very similar to what stardustsailor has been using on the Astir panels, but it looks 100% useful in my opinion, and it's cheap to boot! I've bought three of these so I'll be able to comment on their construction later (hopefully soon), or someone with an Astir panel could chime in, I suppose. Also, keep in mind that many of the cheap 1W Chinese LED's (including the ones sold by this eBay retailer) all run at 350mA irrespective of being Blue, White, or else. I know more expensive Blues and Whites can run at 700mA, or what have you, but if going this route you can string Reds, Blues, Whites, pretty much anything other than IR and UV I believe, together and run them all in series from a single LED driver. (Make sure they are all 1W or all 3W, don't mix 'n match) I don't think the voltage difference between colors will make much/any difference. Moving on.
So I stumbled upon these things:
http://www.amazon.com/TEC1-12705-Thermoelectric-Peltier-Cooler-40mm/dp/B002UQKEU8/ref=pd_sim_pc_4
and it got me thinking about the Kessil's and their little heat exchanger inside the H350's. I guess these thermo pads have a cold and a hot side, so you thermal epoxy the things down in the right orientation (and voltage direction) onto those "heatsink cores" that I linked you to, and then you thermal epoxy a much smaller and cheaper heatsink onto the hot sides of the pads. Maybe even install a fan onto the heatsink as seen here:
http://www.homebrewtalk.com/f51/diy-thermoelectric-temperature-control-27524/
So, $8.95 for the thermo pad which qualifies for Amazon Prime. I'm guessing one might not cut it for a 225 x 200mm "heatsink core," though, which could put us in a tight spot. After that you'd need a correctly sized heatsink. I'm hopefing that would be in the $5-$10 range. You'd need a PSU to power the thermo pad (another $5-$10, I suppose), a fan if you choose to do so, and lastly a PSU for the fan depending on what you just decided.
This all sounds hella annoying to me and almost not worth the cost, time, effort... not to mention the tangle of wires. :/ Are heat issues even that bad that they require a thermo pad, heatsink and computer fan?! I guess I'll just wait and see what you guys have to say about it. Perhaps you can take things somewhere I couldn't.
Oh! And what about Aluminum cooling pads for laptops instead of the thermo pads and heatsinks? Most laptop pads are just slightly oversized for the "heatsink cores," and I'm guessing a little PSU for the fans would be pennies as well as easy to wire. That's another one, I guess.
Anyways, if you're still with me, thanks for humoring me, and hope to read your contributions soon.