Just wanted to make several points about cooling:
This is part theoretical, since I haven't received my parts yet, and part practical. I used to overclock CPUs, so I have familiarity with cooling hot chips.
Heatsink thermal compound
They're pretty much all the same. Just use something. Dansdata did a review and compared:
- several fancy heatsink goops (Arctic Silver varieties, Coolermaster, nanotherm, blah blah)
- silicone grease
- toothpaste
- Vegemite
- No compound
Using no compound at all performed poorly.
The rest performed similarly. Toothpaste did (slightly) better than that $9 2mL syringe of Arctic Unicorn Dust. I don't recommend using toothpaste, it may dry out, but the point is, buy the cheapest stuff that won't dry out/smoke. Your object is to replace the solid-air-solid interface with a solid-liquid-solid interface, which transfers heat better.
Use something instead of nothing, but don't spend too much on that something.
CPU coolers
Cooling device efficiency is usually measured in degrees Celsius / Watt, ie: what temperature increase you can expect per watt of heat dissipated. Lower scores are better.
Dansdata has compared a bunch of CPU coolers
Basic observations:
- The 1 passive CPU cooler measured had an efficiency of 2.67C/watt (If you need to dissipate 50watts, you're going to boil water)
- Almost all active CPU coolers (with fans) were .5C/w - .8C/w (Good enough for most LED needs)
- When it comes to heatsinks, the bigger the better. Fancier designs with crooked fins, or sideways-fans, or fans-inside-heatsink (Orbs) instead of fans-on-top-of-heatsinks generally perform worse.
- Stock Intel coolers performed quite well (so break apart an old computer and use that fan/heatsink)
- More powerful fans is a big predictor of increased cooling efficiency, so be careful about undervolting too much
- Chipset coolers are crap.
The Alpine Plus CPU Cooler recommended here is a good choice based on the above observations.
LED Cooling for the cheap and patient
Since it will be a while before I start this project and I'm not in US, I'm ordering from Ebay/Asia with free shipping. I'll be using:
Cooler Master Intel P4 Socket 478CPU Cooler for US$5.xx each (Ebay# 381768728770) and 30mL of heatsink goop for US$1.xx (Ebay# 262872164780)