Design consultation - 11x11' room space; perpetual harvest

thedudeknows

Active Member
Hi folks,

I'm in the midst of my first grow but I've already started planning my new room design. I should be writing this about 2 months prior, but better late than never.

I've done a lot of reading and seen a lot of setups so I hope I got this right and didn't make some newb airflow error. Check for me! :bigjoint:

So, what I'd like to start is a 28-day perpetual harvest per the following schedule:

1st 28 days:
- root new clones (clone box 7-14 days) then veg 14-21 days
2nd 28 days:
- move veg plants to flower 1 tray
- root new clones (clone box 7-14 days) then veg 14-21 days
3rd 28 days:
- move flower 1 plants to flower 2
- move veg plants to flower 1 tray
- root new clones (clone box 7-14 days) then veg 14-21 days
4th 28 days:
- harvest flower 2 plants
- move flower 1 plants to flower 2
- move veg plants to flower 1 tray
- root new clones (clone box 7-14 days) then veg 14-21 days
......
(cycle now in motion)

All the while I'll be obtaining new clones and maintaining mothers for 4-6mos. My grow method will be SOG for now, using coco/perlite mix and GH hydro nutes + other goodies. I will root clones in jiffy cubes or similar, then plant rooted clones directly in their final destination 3gal pot. I'm also going to top-feed manually for my first few cycles to get the hang of things, then perhaps automate once I fully understand the best conditions for the room/phases. Pots will be placed/rotated for even light coverage/exposure.

We'll start with a not-so-much-to-scale room layout plan:



These are my basic necessities:

  1. Exhaust and intake must come from same window
  2. Noise is a concern for neighbors
  3. Perpetual harvest
  4. Light flower box at night/dark during daylight, and run veg lights 24/7 without enclosure
  5. It gets hot in here during the summer so I'll need to get an a/c unit; for now count on winter weather conditions ~55F day/40F night intake air temps.
  6. Room space is precisely 11x11x8'
  7. Flower box height + carbon can won't fit in 8', so exhaust is run at an angle straight to outlet; open to ideas here.

The entire room will be framed with 1/4" stripping atop all walls and across the floor at the 11x11' boundary. B/w poly will line all walls and the floor (which is carpet), additionally lined by a painters drop-cloth or 6+mil plastic. This will also create a divider between the 11x11' and the rest of the room.

The room itself will have a 6" Vortex as well behind a carbon can. This is where I think I'll get the most noise, so any testimonies on these 6" fans' noise levels would be great. Rated at 49dB it seems pretty reasonable, like a tiny window a/c unit. Was also thinking about using insulated ducting here, if that buys me any noise suppression. Also any quick tips on perhaps insulating the fans themselves without burning them up would be great.

From the diagram you can see I have 2 open-air 4x4' trays lit each by (1) 150w CFL 6500k grow light. This area's air is heavily circulated by 2 oscillating fans working one of the trays each. Considering bumping to 200w, thoughts?

The diagram also shows a flowering box within the room. It will be lined with b/w poly to keep daylight out while the flowering plants sleep. I want to run flowering lights at night for the $ cost advantage.

The flowering box will be lit by 2 separate lights, one for each tray. Both HPS, and at this point I'm thinking 1000w per 16ft^2 would be really nice to have. Comments on this appreciated. Also note that I will be using dimmable ballasts with glass hoods so I can keep the lights close and harden off early/ease off late bloom plants. I'll hang the lights from simple chains and adjust as needed.

The flower box will be self-ventilated into the general room area by a 6" Vortex inline, split to pull air through both vented hoods. Cool air will circulate up through the bottom of the flower box through louvered vent covers on 3 or all sides (still deciding). The front of the flower box will be framed and the b/w poly used as a door in conjunction with either magnetic tape or velcro. When closed the box will be light sealed. Small fans will circulate air up through the plants and out through the hoods. I was thinking about using a small 6" clip-on fan (not batt. powered) in each bottom corner of the flower box pointed at 45deg from the floor towards the lights.

Some of the specific questions I have include:

1) is this exhaust flow setup going to work? consider that I may run the flower room fan at 50% and room fan at 100%.

2) I am not opposed to forced-induction cooling (maybe a 4" inline on some ducting running to the floor from the intake inlet). But will it be needed? Is the only way to know to test it out?

3) is 2x1000w overkill? Keep in mind I may expand to 4x8 or 6x6 trays or similar later and I like scalability. ;)

4) harvest/drying/curing will take place in another room, needn't worry about that

That's it, thanks for making it this far. I am open to all options including equipment, just keep in mind I already have (1) 1000w HPS and some CFL reflectors. Please feel free to critique, this is my 4th or 5th draft but I am sure it can be improved greatly with the community's help.

Thanks and :peace:
 

thedudeknows

Active Member
Oh and almost forgot: the window is light sealed and I am using hard 1" styro boards so I can cut ducting holes and fasten louvered vent covers and such. The window slides open from the right side about 1/2-way at max open. I only plan to leave it open 10-12" since it's 48" tall. So all intake/exhaust ducting will have to lead to this one location, hence the exhaust above the intake. I plan to point the intake louvers down, exhaust louvers upward.

For now I am not trying to go crazy with CO2 or ozone or anything like that. I want a simple but medium-sized setup running smoothly before I start picking up those toys. :)
 

bterz

Well-Known Member
I just started a grow in a condo as well. If I were to build one on the 2nd floor in the walk-in-closet, I would DEFIENTLY need to SILENCE the big fans. I would construct a box of MDF and insulate the inside of it.

Good luck man sounds like youre on the right track.
 

thedudeknows

Active Member
Hey thanks dude. I'm lucky this place was built in the 70's and seems to have either block or double-insulated 14" walls through the middle, so we don't hear much from our neighbors thankfully. I am worried about the noise expulsion from the window exhaust vent, but...

Got some great feedback from HappySack. Advice is to run ducting between both fans in the flower room and attach the filter to one end, 6" fan to the other, and pull from the flower box venting to the general room. Then just let the room vent as is with window open and various fans (and maybe one small fan for active cool air intake), and use CO2 to "freshen" the flower box on a schedule. I may look into that.

Also going to poke around more to see if there's attic space I may be able to access. There is a vent in the room ceiling so I might be able to use that if I detach the ducting or something... all depends on what's up there. Will have to wait til 2mor...
 

420 4 fun

Active Member
Hey thanks dude. I'm lucky this place was built in the 70's and seems to have either block or double-insulated 14" walls through the middle, so we don't hear much from our neighbors thankfully. I am worried about the noise expulsion from the window exhaust vent, but...

Got some great feedback from HappySack. Advice is to run ducting between both fans in the flower room and attach the filter to one end, 6" fan to the other, and pull from the flower box venting to the general room. Then just let the room vent as is with window open and various fans (and maybe one small fan for active cool air intake), and use CO2 to "freshen" the flower box on a schedule. I may look into that.

Also going to poke around more to see if there's attic space I may be able to access. There is a vent in the room ceiling so I might be able to use that if I detach the ducting or something... all depends on what's up there. Will have to wait til 2mor...

Hi there,

Ive never done anything in a condo or townhouse, but I do have experience with your planned setup.

Nice plan btw.

  1. you will want to force some air through the hood out takes, otherwise the out air will come from the side with the least resistance and it will lopside and one side will get hotter than the other, prolly tray 2 will get hotter.
  2. what I used to do was, run a sealed controlled room. I used a 2 fan water chiller, I blew the hot air from the hoods into the fins, this cooled the air and took out moisture at the same time. I ran a propane CO2 gen.
  3. I had a charcoal filter running 24/7 all it did was suck air through it, inside of the room.
  4. For the perpetual, I moved 25 babies to A tray, veged for about 10 days and right before I flipped, Id take the cuttings for the next B tray (always take way more than you need and flower the best), Id have a month to root and veg them. This eliminated the 18/24 MH bulb as it was all done under CFL's.
  5. Make sure to have VERY good air movement on your flowering plants. Screw 2 oscillating fans in the corners upside down, 1 on each side, at the very least. Oh, I see you have a 9" gap between the 2 trays, that would be a good spot.
Thats all I can think of right now

Oh, u are Sogging eh, well, I always wanted to try SCROG with this setup, sorta like a V scrog, stadium scrog, its more work, but I think the work would pay off big time.

One last note, sometimes less is better, dont crazily over fill it by growing them too big, your yields will get smaller, no joke.

Depending upon the strain, i think you want indica genetics, you would prolly flip them when they are about 6-8" and try for about 20-24 max height, depending upon how many you shoving in there. I used to do 25 per tray.

Peace,
 

thedudeknows

Active Member
Thanks 420. Yeah I am going to try scrog later once I get more experience with this sort of operation. Eventually I'd like to get automatic feeding setup for the flower box as well.

Here's a much simpler room plan with basically no active intake/exhaust for the general room. I think this is ok, esp. since I can place a fan directly in front of the lower 1/2 of the window opening, creating the necessary intake pressure to force warmer air out the top 1/2 of the window (if this becomes necessary). I will have several (2-3) fans working the air within the flower box and I will arrange them such that the air circulates around all sides of the box. Kind of like spraying a hose into a small pool or bucket so you get a whirlpool effect.

I figure a 6" Vortex (470cfm) should clear that flower box even w/ the carbon filter with no problems. Thoughts on that?

If I find I need more cool air coming into the flower box I can always add a forced intake to that as well. I am trying to keep it simple so this new layout helps a lot (1 fan, simple ducting, minimal noise). Room temps will vary throughout the year and I may need to seal off that window at some point to a/c the room, but I won't really know if I'm going to need that until summer.

Thanks again and please keep the good info coming.

 

thedudeknows

Active Member
re: air exchange in flower box

Some maths:

9x4.5x7' = 284 ft^3
6" Vortex = 450cfm

So even if the filter + ducting + bends + hoods contribute to 50% pressure drop, this setup should exchange the entire box every minute or less. Does that work out or should I expect even more pressure drop?
 
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