Bridgelux EB Gen 2 Strip Build Attachment to Frame

A

arzeo

Member
Hey, I currently have a completed frame and 9 Bridgelux strips I need to attach to the frame. Originally I planned on drilling all of the holes and securing the strips to the frame using nuts and bolts. While Putting the frame together, I had a lot of trouble with my screws stripping and even had a few of the screw heads completely break off. I have drilled 14 holes so far for the frame and would need to drill 27 more for all the strips. Considering how much of a pain in the ass the first 14 were to drill, I was wondering if any of you had an easier alternative suggestion.

Also, the reason I had screws break off / strip is that the drill bit I was using was slightly smaller than the screw diameter. So I was basically threading my aluminum with the screw. On the last hole, I broke both my drill bits in a rage, but If I had just had a tap for my drill bit, it would've gone fine.
 
I saw videos of people using self-tapping screws, I guess I could use those if there is no better alternative. I feel like that might be the best bet for me if I want to do this correctly though.
 
You already know what to do as you mentioned it. Get yourself the right tap and make your build a lot easier, brutha.
 
3M self adhesive tape. Works wonders and no real loss in thermals if youre not running +30w per strip. Tapping for a couple of dollars strip seems antieconomic with time.
 
Rocket Soul said:
3M self adhesive tape. Works wonders and no real loss in thermals if youre not running +30w per strip. Tapping for a couple of dollars strip seems antieconomic with time.
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True dat. If your strips aren't going to get too overly hot on low wattage, thermal tape makes things pretty simple.
 
After I started building the light, I realized my budget was getting eaten up very quickly because I had to buy all these tools I didn't have.
 
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