Heatsinks for DIY LED lamps

DonPetro

Well-Known Member
Ya you can see that expressed comparing the surface area/cost of the various heatsink prolfiles. The 2.08" profile has a lot of surface area for the money, but a much thinner base than most of the others.
Thats what is kind of if-y for me. I like the .3" base but the cost of the 2.08" is very attractive.
 

churchhaze

Well-Known Member
There may be some cases where a thinner base would be preferable.

For instance, lets say you had something ridiculous like a 12" thick base, then 1" tall fins at the top. Thermal resistance is linearly proportional to length. A longer path of aluminum means higher thermal resistance, so a 12" increase in length will actually increase thermal resistance significantly.

A thicker base plate is good for spreading heat, but the less you have to spread heat, the less benefit you get out of a thicker base plate. You may not get much benefit of a thick base plate for vero 10, for example, in fact it may actually be a disadvantage.

In practice, it's hard to go wrong with 0.30" thickness
 

Positivity

Well-Known Member
Heres some info on the cpu coolers I tested. These numbers are off a CXA3590 2700k running at 1.75a, just about 150w off of one led. Temp probes were simply mounted on the same heatsink surface as the COB. All of my measurements have been nearly the same whether off of the Tc spot on the
CXA itself or simply placed off to the side. Ambient temp. 30c


Dynatron R24. Only one fan speed recorded at 7.5v. Any higher voltage was way too loud. A little louder than the sunon at 7.5v. Maintains 45c

image.jpg image.jpg

Sunon LM310. Fan upgraded to a 92mm dual ball bearing run at 12v. The included fan didn't control temperatures well at all. Maintains 44c

image.jpgimage.jpg

Sunon for the win. Its relatively quiet and has a nice flat area for just about any led. There are unnecessary holes in the thermal contact area but with a little TIM filled in it should work well enough. Numbers were higher than the 39c I measured the first time around. Holds steady at 44c.

It would have been nice to run a rosewill alongside but i didn't have one available
 
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DonPetro

Well-Known Member
I am all for passive cooling. Was thinking 4 or 5 vero10 on a 10" x 18" slab from hsu for my 19" x 24" x 48" cab with a clip-on fan directed above it.
Yep same current I had in mind. So at 300mA they dissipate about 8W ea. At 85cm²/W we would need 680cm².
That is about 8" of the 2.08" profile for each Vero 10, cost $2.56.
If we use the 3.5", we would need 5.25" per Vero 10, cost $6.

It would be an interesting test to see how they compare. The 2.08" has shorter fins but closer together. So I am not sure if one would outperform the other. Also the 3.5" has a much thicker base .3" vs .1".
So on a 10"×18" hsu slab i could do many more than 5 vero10; more like 8-10. But for what its worth i may as well use 2 vero18s. Ugh, decisions, decisions.
 

SupraSPL

Well-Known Member
Thatsa good question DP. Amazingly, unlike the CXA line, the Vero line shows no advantage to using larger COBs, except maybe the Vero29 does have a slight efficiency advantage at all currents.
 

alesh

Well-Known Member
Had the whole CXA series been available in top bins...
Some top bin CXA's - 80CRI 3000K@test current.
cree_CXAS.jpg
 

Bueno Time

Well-Known Member
So on a 10"×18" hsu slab i could do many more than 5 vero10; more like 8-10. But for what its worth i may as well use 2 vero18s. Ugh, decisions, decisions.
I forget for sure but I think your plan was 300mA for the Vero 10s, so 10 would be roughly 77w dissipation more or less depending on vF (I used 25.5vF which is what I measured my Vero 10s at 300mA in testing.) On 10" HSU profile x 18" long you could run much more than 10 Vero 10s at 300mA, I believe if I recall correctly POS is using 10" x 24" long and has 400w of 3070s running on it with two 120mm fans.

And I would run more Vero 10s vs less Vero 18s but thats just me, should have a better light spread.
 

DonPetro

Well-Known Member
Thatsa good question DP. Amazingly, unlike the CXA line, the Vero line shows no advantage to using larger COBs, except maybe the Vero29 does have a slight efficiency advantage at all currents.
Hmmm. Thinking i might just grab a bunch of Vero10s since i want to build a few fixtures for around the house anyway.
 

DonPetro

Well-Known Member
I forget for sure but I think your plan was 300mA for the Vero 10s, so 10 would be roughly 77w dissipation more or less depending on vF (I used 25.5vF which is what I measured my Vero 10s at 300mA in testing.) On 10" HSU profile x 18" long you could run much more than 10 Vero 10s at 300mA, I believe if I recall correctly POS is using 10" x 24" long and has 400w of 3070s running on it with two 120mm fans.

And I would run more Vero 10s vs less Vero 18s but thats just me, should have a better light spread.
Yea thats what i was thinking; better spread with the vero10s. I was thinking 10 based on @SupraSPL 's passive cooling numbers. But maybe i missed something along the way.
 

DonPetro

Well-Known Member
Would this 2 1/2"× 1/8" aluminum work passively with vero10's? About the same cost as the 2.08" hsu profile. Thinking 5 on a 48" length.
20141219_170301.jpg
 

Positivity

Well-Known Member
Would this 2 1/2"× 1/8" aluminum work passively with vero10's? About the same cost as the 2.08" hsu profile. Thinking 5 on a 48" length.
View attachment 3316286
Looks like it'd work. Never personally used them before though. Maybe put a T strip in the middle and add a fin directly over it.

If that dosen't cool enough, a small, quiet, 60mm fan strapped on top would do the trick. I'd do both personally since I like them as cool as possible.
 

Ace Yonder

Well-Known Member
Yes those will do the job but AC-DC power supplies are most efficient when they are running at 60% or more of their max amperage, preferably 80% of max. So if we were to use a large PSU we could end up with as low as 10-20% efficiency because of the overhead. Even the high efficiency PC PSUs could perform poorly with a very small load. So that makes small adapters appealing we can size them to the number of fans and get 70-80% efficiency. They are also cheap, compact, swappable.
After watching this video
it made me wonder if there could be some way to apply this to other kinds of LED and re-purpose a PSU to run all the fans AND all the chips, which could allow for it to work within it's optimal power load. A small PSU would be a cheap way to get a lot of power, and would be convenient for cooling purposes since they are very effective at self cooling. Just a thought. I've seen several people discuss it (And usually dismiss it) but if this guy can do it for his LEDs I don't see why it couldn't work with our kinds.
 

rob333

Well-Known Member
After watching this video
it made me wonder if there could be some way to apply this to other kinds of LED and re-purpose a PSU to run all the fans AND all the chips, which could allow for it to work within it's optimal power load. A small PSU would be a cheap way to get a lot of power, and would be convenient for cooling purposes since they are very effective at self cooling. Just a thought. I've seen several people discuss it (And usually dismiss it) but if this guy can do it for his LEDs I don't see why it couldn't work with our kinds.
i have a shit load of psu maybe about 6 lol i wanna look into running some leds off it but how would be the question
 

Ace Yonder

Well-Known Member
i have a shit load of psu maybe about 6 lol i wanna look into running some leds off it but how would be the question
Same here! I've been building computers since the 90's, if I could find a way to re-purpose all the old parts I have lying around I could light a stadium haha.
 

Abiqua

Well-Known Member
After watching this video
it made me wonder if there could be some way to apply this to other kinds of LED and re-purpose a PSU to run all the fans AND all the chips, which could allow for it to work within it's optimal power load. A small PSU would be a cheap way to get a lot of power, and would be convenient for cooling purposes since they are very effective at self cooling. Just a thought. I've seen several people discuss it (And usually dismiss it) but if this guy can do it for his LEDs I don't see why it couldn't work with our kinds.
constant voltage not constant current, ...that is why you would have to run CC bucks to power led's [would even have to get creative here, by wiring multiple 12v rails into a series. Their efficiency coupled with the efficiency of the PSU is going to go downhill fast.....
 

FrozenChozen

Well-Known Member
Completely unrelated side note,

I saw a guy run automobile 75w HID ballasts with 3500k bulbs first using a trickle charger then a computer psu.... Did a well enough grow with it in an old "A-team" van to get himself a thousand watt hps and some other gear...
As @Abiqua said.... you want constant current not constant voltage,
 

alesh

Well-Known Member
After watching this video
it made me wonder if there could be some way to apply this to other kinds of LED and re-purpose a PSU to run all the fans AND all the chips, which could allow for it to work within it's optimal power load. A small PSU would be a cheap way to get a lot of power, and would be convenient for cooling purposes since they are very effective at self cooling. Just a thought. I've seen several people discuss it (And usually dismiss it) but if this guy can do it for his LEDs I don't see why it couldn't work with our kinds.
You can use ATX PSU to run you fans and LEDs. Fans can easily go off +12V rail. For LEDs you'd need a buck converter (could be 95% efficient - strings up to 12V - no COBs) or a boost converter for longer strings (even less efficient - about 90%). Older PSUs are also not very efficient - under 80%. Of course there are some 80Plus certificated PSUs but they are not exactly "cheap way to get a lot of power". Another con is that some PSUs need some load on +5V rail in order to have +12V on the other one.
In the end you'd end up with overall efficiency about 70% or less - effectively defeating one of the reasons people use LEDs.
Yeah I got a lot of ATX supplies lying around too.
 
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